Superior availability
Creating an agile and resilient supply chain
Read moreWe continue to fortify our resilience programme in collaboration with our suppliers to guarantee business continuity and respond expeditiously to our consumers' dynamic requirements.
Our nano factories, small-scale production lines, have significantly reduced batch sizes, leading to faster innovation launches. This has allowed us to increase the frequency of Stock-Keeping Units (SKUs) production while maintaining and enhancing our efficiency. Currently, we produce 250 SKUs in nano factories.
Our sophisticated forecasting tools enable us to reduce our planning cycles and respond more effectively to market fluctuations. Cognitive skills for real-time decision-making and write-back to execution systems with minimal human intervention have been developed. This is done through dynamic modifications of ideal stocks. Currently, 100% of our portfolio undergoes these changes every week.
Leveraging digital interventions, we now promptly identify and address real-time losses on production lines, leading to more effective corrective actions. Our energy management system ensures prudent energy consumption. We have successfully implemented a Manufacturing Control Tower for key production formats to benchmark best practices across our factories and seamlessly implement them across various sites.
Nakshatra, our supply chain transformation programme, has achieved significant success in its initial phase. We continue to expand into additional categories to align production more closely with demand, minimising travel distances and enhancing agility.
We have set-up a highly intelligent and automated warehousing system in Chennai under our Project 'Samadhan' for reliable next day delivery and are in the process of expanding it to other geographies.
We aim to protect and grow our business by driving superior consumer experience.
We have leveraged next-gen technology (Gen AI-based Large Language Model) to generate better insights and accuracy in categorising consumer feedback. We have continued to strengthen our quality norms not only in our owned sites, but also at our suppliers and manufacturing partners’ end.
Through our digital solutions, we are ensuring both on-pack and in-pack product standards. We have developed digital twins for few of our critical processes to ensure consistency in product quality. Our end-of-line quality control measures empower us to deliver superior products.
As a result of these actions, our consumer blind tests indicate that we now have 3X more superior products compared to 2019.
Care for people and the planet is the bedrock of our strategy. This year, we have successfully incorporated the usage of recycled plastic in our packaging and moved ahead with our recyclable packaging agenda. 96% of energy used in our operations is renewably sourced. We have also deployed 100+ Electric Vehicles in our last mile ecosystem.
It has been ten years since we started ‘Prabhat’ our sustainable community development initiative. Since its inception, Prabhat has left a profound mark on the lives of nearly 10 Mn people across 1,200+ villages in the communities around our factory and depot locations, showcasing the tangible outcomes of economic empowerment, improved health and nutrition, and a commitment to environmental sustainability.
We recently announced a strategic partnership with Brookfield to set up a solar energy park
with 45 Megawatts capacity in Rajasthan.
Our partnership with Brookfield is a journey towards commoditising renewable energy to
achieve our green ambitions. It will be generating fuel for growth by reducing electricity
costs for our own and our partners' manufacturing ecosystems.
We have forged a partnership with Tuticorin Alkali Chemicals and Fertilizers Limited, which
is helping us with low-carbon Soda Ash and thereby reducing the carbon footprint of our
detergent business. The success of the low-carbon Soda Ash pilot was revealed during the
‘Clean Future Summit’ hosted by HUL in August 2023.
This event brought together high-ranking Government officials, top industry players,
sustainability think tanks, global management consultancies and many others. In a first, 18
of our key partners signed the ‘Climate Pledge’, thus demonstrating their commitment to a
net-zero journey.
For our agricultural commodities like tea, coffee, tomatoes and dairy, we have
embarked upon
several strategic partnerships to implement regenerative agricultural practices to preserve
natural resources and biodiversity, enhance yield, minimise GHG emissions and improve farmer
livelihoods.
We have launched a quality upgradation Programme with bought-leaf factories which
is aimed at elevating the quality of tea production while enhancing the livelihoods of
farmers.
We are on a mission to create an intelligent, customer-centric end-to-end integrated Supply
Chain that prescribes actions based on real-time predictions. We are deploying digital,
automation and machine learning-led solutions across the end-to-end value chain.
For instance, we have transformed a soap cascade into 'Lights Off Manufacturing', automating
the entire process and packing and removing the need for physical interventions.
We are driving competitive buying through advanced machine learning solutions, which aid
in sourcing decisions by accurately predicting supplies and prices to drive profitability.
We are building a unique capability of Manufacturing Control Tower to digitally connect all
sites producing the same format for real-time benchmarking and insight generation for
performance improvement.
Our ‘Supply Chain Nerve Center’ is the hub of our operations, integrating the
pillars of
Plan,
Source, Make, and Deliver. This integration drives intelligent decision-making, provides
end-
to-end visibility, and enables automated actions and operational efficiency.
We continue to roll out environmentally friendly freezer cabinets that use Hydrocarbon (HC) refrigerants instead of Hydrofluorocarbons refrigerants across India.
Freezers with HC technology in our fleet
The event brought together high ranked government officials,
top industry players,
sustainability think tanks, global management consultancies and many others. Eighteen of our key
partners signed the ‘Climate Pledge.’
During the event we also announced the successful
scale up of low greenhouse gas emitting soda ash, a key ingredient for our laundry brands, in
partnership with
Tuticorin Alkali Chemicals and Fertilizers Limited.
Today, our last mile network is powered by over 100 EVs. We have a long, long way to go. But our journey so far motivates us, empowering us to navigate the uncharted terrain confidently. We will also continue to harness and explore Bio CNG, Hydrogen, and other green energy options as a fuel for our distribution network.